Saab radio modification

by German Alvarez German Alvarez
Version 1.1, 2005-04-20
Part of the iPod installation into a Saab 932001 convertible described here

Disclaimer

This was done in what I assume is the factory radio of a Saab 932001 convertible car. I’m not responsible to what can happen to your car by doing this modification. This also requires significant experience and the ability to use potentially dangerous tools. If you still want to do it, here are the instructions. It will probably violate the warranty. This will disable the possibility to use the external CD changer.
The changes are reversible if done in a careful way.

Goal/How it works

The main goal is to feed an external audio signal to the radio. The external CD changer connection is used, but since the radio will not let us select this input, after the input stage and just before the preamplifier the signal is rerouted into the telephone input. Using the external "TEL-MUTE" pin the radio can be instructed to select the telephone input.

This is a very simplified block diagram of the radio and associated systems before and after the modification.

Before:


After:


The iPod interface is an optional part of this setup, that maintains the current functionality of the onStar/telephone interface and adds one input for the iPod and one additional AUX input. It also conditions power for the iPod to operate it and charge the battery and signals the iPod that it should operate in the "dock mode". If this functionality is not required then just perform the modifications to the radio described here.

To use it, feed a line level (headphone may work but be careful) signal to the "CD IN LEFT" and "CD IN RIGHT" pins, and connect the ground of the signal to the "CD GND LEFT" and "CD GND RIGHT". I spliced the connections into the existing cables, but there is the potential for noise pickup because the cables go all the way to the trunk of the car. You may want to cut the existing cables if your system picks noise. I did not do it because I want to keep modifications to the minimum. A good option is to connect a standard 1/8 phono jack.

After this modification grounding the pin "TEL MUTE" will activate the external signal. The SID will display "TELEPHONE"
The treble and bass controls will not work for this signal, but the balance volume and fader will operate normally. The telephone input volume is independent of the volume form other sources, read the manual for more information.

Identify the radio

Does it looks like the one in this picture? (click for large images)
radio model picture
and here is the label on top:
radio label
If it is the same continue.

Open the radio

Remove the screw indicated in the picture. Ignore the black cable coming out from one ventilation slot, it was part of a previous attempt.

Cut traces

Cut the traces indicated on the picture.

Solder two short pieces of insulated cable connecting the locations show here. Make it flat enough for the lid to close. Using a tiny cable (i. e. 24 gauge) and starting from the little holes to the left will make it easier.

Here is how it looks in my setup. I bet you can do a much better job!